Flexible packaging gravure enterprises strengthen the tetralogy of green environmental protection in the process of production

As low carbon environmental protection concept deeply rooted in the hearts of the people, and consumer health consciousness constantly strengthen, flexible packaging gravure by not blame environmental protection enterprise is facing huge pressure, in the face of rising cost pressures and environmental protection, take effective measures to realize the greening of production process is imminent.To speed up the production of flexible packaging gravure greening process, in addition to using environmental protection material and process, should also pay attention to the material loss in the production process of the production cost and lower savings, and control of the VOC emissions and residues, etc.

A, improve the utilization rate of ink

Consumption in the production of flexible packaging gravure ink is bigger, improve the utilization rate of ink can save a lot of the cost of production for the enterprise.

1. Accurate confecting ink

Improper ink preparation, often can cause a lot of waste of ink, therefore, on the one hand, operators need to improve color skill and proficiency, on the other hand you need to update equipment, equipped with semi-automatic color machine, to ensure that the proportion of ink and ink accurate control of total amount, reduce the ink mixed waste caused by human factors.

2. Correctly handle with ink

Every gravure product has a mass-tone to move, and color ink consumption tend to be larger, printed after the completion of the remaining amount is bigger also, so is very important to improve the utilization rate of residual ink.To this, the printing of new products, you can use the remaining ink mixing consumption large ink, just add some new ink to slightly calibration hue can achieve it new with old ink.Rational utilization of residual ink can not only help enterprises to save costs, residual ink can also avoid the overdue scrapping the adverse effects on the environment, so as to improve the competitiveness of the enterprises.

Second, the waste film recycling

In the production of flexible packaging gravure tend to produce large amounts of waste film, the resulting waste of resources.Therefore, recycles waste film also an important embodiment of flexible packaging gravure green.

1. Using waste film test color

We can use the primary overprint of film or other printing defects and scrap film to complete the test after color process, the opposite of opposite after color is complete, simply use solvents to wipe off film positive print pattern, can be observed in negative effect.

2. Complete the primary overprint with waste film

According to the requirements of the different products printing width rational utilization of waste film, for example, gravure primary overprint is depend on the mark line to complete, and mark the line width is generally 10 ~ 15 mm, so can use waste film margin to complete its primary overprint.

Three, reducing VOC emissions

Currently, most domestic gravure ink set of equipment and the ink barrels are open, inks and organic solvent are directly exposed to the air, make organic solvent to evaporate into the air, and the improvement of environmental temperature and speed of production will also speed up the volatilization of organic solvent.

We have learned, at present, some advanced imported gravure equipment has enclosed the ink tank and ink circulation system, Longyin Group suggested that domestic intaglio printing equipment manufacturers and flexible packaging enterprises should draw lessons from the advanced ideas, on the basis of the existing equipment improved slightly, to a greater extent to reduce volatile organic solvents.

In addition, the use of organic solvent recovery equipment in the process of gravure recycling of organic solvents, also is a kind of effective measures to reduce organic solvent emissions.At present, the domestic some large flexible packaging enterprises have been introduced and applied to the organic solvent recovery equipment, and achieved good economic and social benefits.

Four, to reduce the residual organic solvents

Previously, flexible packaging gravure ink used in printing is mostly benzene soluble ink, benzene solvent has great toxicity, not only pollute the environment, also easy to remain on the packaging, endangering human health.Thus, to realize green gravure, the selected ink should comply with the HJ/T371-2007 "environment mark product technical requirements gravure ink and flexo printing ink such as technical requirements of the standards.At present, the market share of no benzene ink are increasing, no benzene printing has become the mainstream.

In addition, water-based gravure printing ink with outstanding environmental protection advantage, also received extensive attention of the industry, at present, water-based gravure printing ink has been applied to paper gravure enterprises get better, but because of its performance on flexible packaging film gravure's weaknesses and make its application is still very limited, the good news is that domestic in the aspect of development and application of water-based gravure ink has taken a solid step.

Thus, to reduce the solvent residues in intaglio printing production, using benzene ink, water-based gravure printing ink and other environmental protection gravure ink will be the future trend of intaglio printing production.

The Drupa printing exhibition next will be changed to three years

Drupa the organizers announced that drew the exhibition will be held to every three years.With the rapid development of Internet, digital technology, the whole printing production chain has been changed a lot.All kinds of application and solutions, new business models are created.At the same time, more new technology, such as 3 d printing, printing and function of electronic printing, etc.Drew the advisory committee and chairman of global group, President of Claus Bolza - Schunemann said: let users understand the latest technology, to get more business, it is more urgent than ever before.This is Andrew's mission, also only drew can do it.The next drew ba will in 2016 on May 31 - June 10.The beginning of a session drew ba, will be held once every three years, 2016, 2019, 2022 and 2025.

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3. Advanced Equipment
Our equipments are all from famous printing-machine factory in the world, Heidelberg four-color machine,komori monochrome machine, which can make sure high printing quality.
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Free preprint digital proof and advanced samples can be provided if order placed.
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China's economic growth impact the global printing industry

According to the national bureau of statistics released economic data show that in 2014 China's GDP growth of only 7.4%, a new low for 24 years.Under this data, believe that in 2014, and a lot of printing enterprise were frustrated.All kinds of large and medium-sized printing enterprise in crisis, collapse and bankruptcy, even the boss run message layer, although this distinction, but overall is able to reflect the printing industry is facing the survival of the face.

Domestic printing machine enterprises are in trouble, can be seen from a set of data.According to the Chinese printing and printing equipment industries association statistics show that in 2014, China's printing industry 63 enterprises of the eight major economic indicators, the decline in seven.Among them, the gross value of industrial output fell 14.05%, product sales fell by 14.84%.Only total profits increased by 58.60%, becoming the only FIG leaf in all the indicators fall.But profit total such high-speed growth, also hard to believe.

The decline of the economic growth in China, has become a global problem.Recently, foreign media reported the news printing machine decline in corporate performance, and these enterprises have one thing in common, will decline in performance is due to the decline in the Chinese market.

Ink-jet printer manufacturers sell company said that as China's economic slowdown, hit self sales of the company.It is reported that two-thirds of cernet corporation sales comes from the Chinese market, which leads to its in 2014 July, August and 10 month red lights light up profits.Man Roland sheet-fed offset printing machine manufacturing factory from the beginning of 2015, about 800 employees into the mainstream.According to man Roland printing machine manufacturing factory currently received orders from China are also in decline.China is the world's largest printing machine market.There without compensation in the reduced demand in other markets.Heidelberg sales fell 7.8% in 2014, mainly because the asia-pacific markets, particularly China, the largest single market due to weak demand.

More foreign enterprises printing machine not announced specific performance, estimates of China's economic downturn for these enterprises have been affected.

, it seems, China's economic decline, have very important influence for the global printing industry.What the Chinese market, touched a nerve in the global printing industry.

Many predicted that in 2015 the Chinese government plans to GDP growth target to 7% or so, hit a new low in recent years.But this kind of cut is benign, will be great help for China's economic transformation and upgrading.Before and after the low high trend, also threatens the economic recovery in the adjustment.For the global printing industry, this is a good news.

Printing: hot stamping pressure control method

Hot stamping is a key in the production of cigarette package of post-press processing working procedure, among them, the hot stamping is a common way, it can use hot stamping equipment, through the compression, heating, the electrochemical aluminum hot transferred to the bearing surfaces.In the process of hot smoke package, there are several factors affecting the effects of hot stamping, among them, hot stamping pressure is one of the main influence factors.Here, the author combines many years of practical experience, hot stamping pressure on cigarette package printing effect and the adjustment methods are expounded briefly.

If hot stamping pressure, hot stamping on the surface of the cigarette package design is likely to become angry, counter loop phenomenon, even damage the bronzing version, bronzing version if it was not damaged, will greatly reduce the hot stamping version of the service life, increase the cost of production.At this point, can take the whole decompression or local relief way to solve it.Overall decompression is directly reduce the pressure of the equipment parameters;Local stress is in the single spell part or a small scale to reduce pressure paper, specific operation depending on the actual production conditions.

If hot stamping pressure is too small, hot stamping on the surface of the cigarette package design is prone to severe gold, a bit of quality defects.At this point, can take the whole pressure or local pressurization methods to solve.The overall pressure is directly increase the pressure of the equipment parameters;Local pressurization is in single spell or small scale increase fill pressure paper, specific operation depending on the actual production conditions.

Indicate that the operation of the whole stress and pressure of the whole method is suitable for ordinary hot stamping, this is because the ordinary bronzing version and bearing iron content of interface is a stable plane, especially large stamping products the most cultured is balance sheet of the pressure, if the local regulating operation method, is easy to affect the whole pressure due to uneven local pressure balance, thus caused by repeated fill pressure affect the production efficiency and not fill pressure effect.Moreover, ordinary hot stamping process is stable, hot stamping pressure is relatively easy to control.

Local decompression and the operation method of local pressure is suitable for stereo stamping, this is because the stereo bronzing version with iron bearing contact area is uneven, so graphic parts easy to appear off the edge, a bit, or paste gold phenomenon, and local regulating just can accurately adjust to the partial pressure of the problem, not only can improve the production efficiency, and to improve hot stamping version of resistance rate, saving the cost of production.It is important to note that the local regulating in three-dimensional cigarette package, had better use hand to tear fill pressure paper, and stacked them into a pagoda, it is not only beneficial to eliminate hot stamping parts of the air, still can make the pressure is more stable and uniform.

We know that the temperature of the hot stamping, hot stamping pressure, hot stamping speed between influence each other, so in the process of hot stamping, if slight paste gold hot stamping products phenomenon, can be appropriately increasing the hot stamping;If appear a bit hot stamping products, slight hot stamping on the situation, can be appropriately increased hot stamping pressure, improve the hot stamping temperature, or decrease the equipment running speed.

In addition, because the new stereo bronzing version of the sharp edge is compared commonly (ordinary bronzing version does not exist the problem), so in the first time before computer use, need to do some light processing, otherwise it will caused a lot of trouble for plate process.With fine sand paper burnish, for example, burr on the edge of the copper, or dip in with alcohol brush slightly the sheet with grinding plate, it is not only beneficial to plate, greatly improve the efficiency of plate, also won't appear when hot stamping stamping caused by hot stamping version of the edge is too sharp products the quality problem of the graphic part is pressed to wear, so as to ensure the quality of hot stamping products to meet customer requirements.

Not the less paper cost is lower, paper enterprise cost analysis

Paper costs in proportion to the cost of paper products accounted for more than 60%, therefore, to increase profits, most paper enterprises are used in the paper the price fluctuation kongfu, think as long as the paper price is lower, the lower the product cost.As a matter of fact, the paper is directly proportional to the price and the product cost is not.If we do not consider the product actual need, just blindly to lower the price of paper with a bottom line, instead, corporate profits will continue to decline, even at a loss.This is because when the paper price is lower than the actual needs, the bottom line of products, product cost not only won't drop, it will rise.This article through to investigate the relationship between the paper price and product cost, the hope can give industry to instill a correct philosophy: reasonable use paper can reduce the cost.

1. The paper performance affect the product cost

If the paper is the price is different, the effect of surface treatment has the very big difference, such as paper surface coating process, the paper surface smoothness is different also, consumption of ink, light oil consumption, such as resin coated on a larger impact.Paper surface smoothness is high, the ink penetration is small, brightly colored ink layer, the small amount of ink;On the other hand, the ink penetration is big, dark ink layer, low chroma, must increase the amount of ink on it.At the same time, the paper surface smoothness is high, the light oil consumption, and the effect of the gluing quantity less;On the other hand, the gloss of paper requires more light oil to the pits on the surface of the paper fill and level up, and the effect of the gluing quantity a little bit small, the effect will be weak, so you must increase the amount of glue, and each increase in the volume 1 g glue, is equivalent to the cost increase for 2 cents.It is not hard to see, the consumption of the auxiliary materials cost is inversely proportional to the price of paper.

2. The cost of sales

In addition to the normal development and business aspects of the cost, the cost of sales includes because of quality problems brought about by the cost of after-sales, volumes of business to reduce the cost.

(1) after cost.For paper enterprises, after cost is a tiger's mouth.Once the product quality problems, can appear truck just to have the goods sent away, after-sales team will follow up.Product quality problems of small and transportation distance is near, pay hundreds of dollars can be a solution;Product quality problem, transportation distance, would have to spend thousands of dollars.And once in return, the loss will not be able to measure.

(2) the business to reduce costs.If slumped due to quality problems, can cause more relationship repair costs, personnel costs, etc.

3. The stock material waste

Normally, for a few large customers, in order to timely delivery of the goods and ensure the production of calm, most paper enterprises will take the way of early stock to pre-production, and pre-production typically require in the case of no order active prepare some specific raw material, and the raw materials especially paper stop once appear quality problem caused by customer list, it is bound to cause a large number of raw materials inventory can't even use for a long time, or used for other products, printed overqualified, wasteful, these costs can remedy and recover in time.

4. The tooling cost

Tooling cost is not only related to the physical properties of paper, also associated with the equipment efficiency of paper enterprises.The physical properties of the paper, the better, the higher production efficiency;Paper physical properties, the lower the efficiency.But these are on the premise of equipment with high efficiency, once the equipment efficiency is reduced, will increase the cost of artificial cost and energy consumption, will directly affect the paper enterprise management costs and financial costs.Therefore, the cost of equipment efficiency is crucial factor.

5. A poor molding cost

Packaging is equal to the product's coat, the clothes is good key to see the materials and process.And the influencing factors on the quality of the packaged product is much more complicated, because paper offset printing corrugated packaging, in particular, its structure is composed of several layers of paper framed together, because a certain degree of shrinkage will happen after the paper to be affected with damp be affected with damp, and different levels of paper shrinkage rate is different, the paper quality of a material is the worse, the greater the deformation, once one of the layer of paper appear problem, so the whole piece of corrugated board can appear deformation, at this time to produce paper products will always appear different degree of deformation.In this way, can only be the consequences of return.

6. End use difficult to cause the cost of enterprise

With the increasing of packaging equipment manufacturing technology, many large and medium-sized enterprises terminal is equipped with automatic packaging production line, in order to improve efficiency, reduce cost.And the basic requirement of automation packaging production line is fluent, once has the not smooth phenomenon, will cause certain influence to the production capacity.So if provide packaging paper enterprises caused by paper quality problems do not accord with the requirement of automation packaging production line, can cause frequent stop line, affect the normal operation of the production line, leading to end the resistance of the enterprise.As a result, not only cause the waste products, and also influence the corporate reputation.

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3. Advanced Equipment
Our equipments are all from famous printing-machine factory in the world, Heidelberg four-color machine,komori monochrome machine, which can make sure high printing quality.

2015 the situation is more serious, printing and packaging enterprises how to make money?

For printing and packaging industry in 2015 the situation?Recently, long printing group, part of the national printing enterprise were investigated, teasing out the profitability of the enterprise operation from large data "line".

1, have to fine, to the management of the province is the new normal

In 2014, from the data we also see a lot of printing and packaging enterprises have made new achievements in adversity, including higher gross margin, net interest rate, per capita contribution rate, capacity utilization and production man-hour utilization index.Combined with on-site inspection, in addition to the individual on the basis of different business structures may bring good returns, mostly management more perfect even in details on the pursuit of perfecting.

If some company with ink tank weighing and control to check ink waste much, annual savings of 300000 yuan.Confinement instead of winding film, saving more than 400 ten thousand yuan.Savings are profits, save is earned, save the more the more profits.

2, the transition carefully, good internal work is the most important

In 2014, the printing industry customer complaints, regardless of statistics or according to the order statistics according to quantity, than last year's rise more than 10%.The deterioration of the quality problems involved are many reasons, but because many companies main business downturn blind shift (including product, technology, business and industry, etc.) and bring.

Didn't do well, if you are familiar with the can make it hard to believe that stranger?In severe overcapacity and s economic recession, is the first to survive, exercise the internal work is important, just to be careful!

3, avoid blindly update your equipment

Although in 2014 compared to the overall production efficiency are improved, such as printing speed increased by 3.1% on average, printing production man-hour efficiency increased by 16.3%.But because of a shortage of orders, the new capacity idle and not effective play, printing capacity utilization is declining, the per capita contribution rate is decreased by 5.8%.

It also suggests that in order to solve a temporary peak bottleneck and it is unwise to add production equipment, only by updating equipment and capacity expansion is more impossible to obtain a higher economic efficiency, individual companies in 2014 because of blind investment lead to capital chain rupture failures also proves this point.

4, standardized operations

Through standardized operation, improve efficiency more than 20% and reduce staff costs, even the printer available common operator to replace the captain to reduce costs, equipment maintenance and inspection to achieve quality making a fool of.

5, attaches great importance to the production environment

Neat and bright can use paper towels to wipe the workshop aisle stair armrest and ash free production workshop, the subtle influence of the production personnel, not only can promote efficiency, improve quality and reduce the error, etc., bring cheerful mood and care for the environment to the employees of habit, so as to enhance the positive fighting force and competitiveness.

6, attaches great importance to the statistical analysis of data and improve, continue to improve enterprise's production and management operations

Said goodbye to the extensive growth of s, now every penny earn more and more is not easy, more enterprises need to pay attention to internal management, especially cost savings, improve quality and efficiency.Have to fine, can save a province will become the norm management.In the face of such situation, we should attach great importance to the collection of data, statistics, analysis and improvement of one and only one purpose: continuous improvement.

Global group to push new inkjet printer

Have high flexibility of global group new RotaJETL series digital printing machine platform, will in February 23-26, lucerne, Switzerland Hunkeler Innovationdays innovation exhibition, as global group highlights device roll out ceremoniously.2013 Hunkeler Innovationdays innovation exhibition, global group launched RotaJET76 inkjet web press, in the same stage, the global group this to push new products.Global group experts will in no. 1 exhibition booth (15th) are looking forward to your coming, and aims at RotaJETV L in industrialized application trend in the field of digital printing, to guide you.
Modular RotaJET L series digital printing machine platform can be applied to five different web width, the range between 895-1300 mm (35.2 51.1 inches), in the future can also upgrade to maximum print width and provide more color choices.In addition, still can be flexible configuration of this platform, make it applicable to big printing digital printing all based applications within the market segment.Ink-jet printer can also be upgrading in the future.Therefore, users don't need to invest in the future to buy a full set of new equipment, can be fast and economic way of dealing with the changing market demand.
Along with drew the exhibition in 2012 launched RotaJET L platform based on the new 89-130 series and RotaJET 130 (the maximum printing width is 781 mm / 30.7 in), global group has been applied to industrial area has established new RotaJETVL inkjet printing, the printing can be more than 1.60 meters (5.2 feet) in length, even more than 2 meters (6.6 feet), 89-130 series based on RotaJETL series digital printing machine platform and RotaJET76 digital printing presses, can be used in the printing business printing quality, magazines and newspapers.Global group as a prestigious printing machine manufacturers, for many years in the paper and substrate processing has accumulated rich experience in technology and to benefit from it.Decorative materials printers Interprint recently, therefore, enabled the first printing width up to 1.68 meters (5.5 feet) of global group RotaJETV L series inkjet printer.HP and global group announced in late September 2014 hand in hand and development, production and printing digital printing machine of the corrugated cardboard, the cooperation is the basis of coney bush & Bauer co., LTD (global group) in many applications and printing process of printing original precision mechanical engineering experience.

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1. 100% OEM Factory
Our factory is located in Longhua, Shenzhen, with more than 300 employees, which make our price more competitive in  with guaranteed quality and best service.
2. Guaranteed Quality
We have over 50 technical staffs and 30 QC staffs. Our knowledgeable team has years of experience in print design in a wide variety of genres,Our designers will create a custom book cover that you can be proud of.
3. Advanced Equipment
Our equipments are all from famous printing-machine factory in the world, Heidelberg four-color machine,komori monochrome machine, which can make sure high printing quality.
4. Free Samples
Free preprint digital proof and advanced samples can be provided if order placed.

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We serve many domestic and International book publishers with our hardcover book printing service for the printing of their hardcover books. We handle both perfect bound hardcover and smyth sewn hardcover with options for square and round backing. We offer range of cover material like printed laminated cover to different synthetic binding material to leather.
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The 2015 north American printing and packaging industry will grow strong

As a business all over the world of paper and packaging industry company, American international paper company recently released its 2014 financial data, it is thanks to recovery in North America, printing and packaging industry, support its sales in 2014 the overall healthy development.

International paper issued by financial data show that annual operating income in 2014 was $1.3 billion, on revenue of $1.4 billion in 2013.In the fourth quarter of 2014 operating income was $227 million, while the same period in 2013 revenue of $359 million.

Annual sales of $2014 and $23.6 billion, and $23.5 billion in 2013, in the fourth quarter net sales of $5.9 billion, 2014 annual net sales of $5.8 billion in the fourth quarter of 2013,

The business part of the operating profit was $2.8 billion, 2014 and 2013 for $2013.The business part of the operating profit in the fourth quarter was $694 million in 2014, and in the fourth quarter of 2013 was $2013.

International paper by operating activities record cash delivery record, thanks to the strong performance of the packaging printing industry in North America.International paper's chief executive and chairman Mark said, as in 2015, strong north American economic growth can help us in the face of a world economic environment remains challenging.At the same time, we will pay more attention to execution, international paper will look forward to another high speed growth and strong cash earnings for the fiscal year.